Gears are mechanical parts with toothed rings that are used to transfer motion and power between rotating shafts. Gears are essential in a variety of applications from precision instruments to industrial machinery to change the speed, torque and direction of motion. Due to the special characteristics of some application environments, standard gears may not meet specific performance requirements, and custom gears are needed.
If the profile, pitch, angle, hub shape, size or material of standard gears do not meet the requirements of your project, we can design custom gears according to your specifications. We can manufacture nearly any pitch, diameter, pressure angle and tooth shape, any machinable material, to produce your unique gear needs.
If your application requires special, hard-to-find or completely custom gears, please consider us as your preferred partner.
| Parameter | Capability Description |
|---|---|
| Machining Accuracy | Precision level up to DIN 6-8 grade, tolerance ±0.01 mm |
| Tooth Count Range | 5 teeth to 200 teeth |
| Module Range | 0.5 to 20 |
| Maximum Diameter | 800 mm |
| Maximum Length | 2000 mm |
| Machining Equipment | High-precision CNC gear hobbing machines, gear grinding machines, gear shaping machines, CNC lathes, machining centers, etc. |
| Quality Inspection | Coordinate Measuring Machine (CMM), gear measuring center, roughness testers, etc. |
| Heat Treatment Methods | Quenching and tempering, tooth surface induction hardening, carburizing, nitriding, etc. |
| Surface Treatment Methods | Polishing, sandblasting, blackening, QPQ, chrome plating, zinc plating, nickel plating, electroplating, passivation, pickling, electro-polishing, ion plating, Chemical Vapor Deposition (CVD), Physical Vapor Deposition (PVD), etc. |
| Annual Production Capacity | More than 100,000 pieces per year |
| Material | Properties | Applications |
|---|---|---|
| Carbon Steel | High strength, good wear resistance, affordable | Automotive gears, industrial machinery |
| Alloy Steel | Enhanced strength, toughness, and hardness | High-load gears, aerospace, and heavy machinery |
| Stainless Steel | Corrosion-resistant, durable, maintains strength in high temperatures | Food processing equipment, marine gears |
| Cast Iron | Good wear resistance, excellent damping properties | Large gears, machinery bases |
| Brass | Good corrosion resistance, low friction, non-magnetic | Worm gears, marine applications, electrical gears |
| Bronze | Excellent wear resistance, low friction | Worm gears, bushings, bearings |
| Nylon | Lightweight, good shock absorption, low noise | Low-load gears, toys, appliances |
| POM (Polyoxymethylene) | High rigidity, low friction, good dimensional stability | Precision gears, automotive components |
| Aluminum | Lightweight, good corrosion resistance, easy to machine | Aerospace, automotive, and lightweight applications |
| Titanium | High strength-to-weight ratio, excellent corrosion resistance | Aerospace, high-performance applications |
| Other Materials | Customizable to meet specific client needs | Tailored solutions for unique applications |
Our company provides a wide range of gear types and gearboxes, including:
spur gears, helical gears, spiral gears, bevel gears, worm gears, planetary gears, internal gears, external gears, screw gears, staggered axis gears, bevel gears, duplex gears and differential gears, etc. No matter what project you apply it to, we can meet all kinds of transmission needs and provide customers with high-precision and high-quality gear solutions.
We provide customers with high-quality custom gear solutions with high-precision manufacturing, diverse selection, fast response, advanced equipment and rich experience.
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*If you have any design files that need to be sent, please email them to sales@richconn.com.cn
