Falcon MFG Co., LTD.
Falcon MFG Co., LTD.
Steel CNC Machining Services | Custom High-Strength Components

Steel CNC Machining Services | Custom High-Strength Components

Steel’s unmatched strength and versatility make it a cornerstone for heavy-duty industries. Falcon CNC combines 5-axis machining and IATF 16949-certified processes to produce components like gear shafts, hydraulic cylinders, and structural brackets. Our expertise spans carbon steel (1045, 4140) and tool steel (D2, H13), ensuring optimal performance in extreme conditions


Steel Applications in Automotive & Construction

  • Automotive: CNC-machined 4140 steel transmission gears reduce weight by 15% while handling 500+ Nm torque, validated through SAE J434 standards.

  • Construction: Structural brackets with ±0.01 mm tolerances ensure seamless assembly in high-rise projects.

  • Tooling: D2 tool steel molds achieve 60 HRC hardness, extending lifespan by 30% for injection molding.

Material Comparison & Case Study

  • 4140 Steel: Ideal for gears and axles with 850 MPa tensile strength and cost-effective heat treatment.

  • 4340 Steel: Aerospace-grade alloy for landing gear, offering 1,000 MPa strength and impact resistance.

 

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ISO 9001 Certified | 10-Day Lead Time | Bulk Discounts



10,000 Steel Brackets for Construction OEM

Client: Global Construction OEM
Challenge: Welding distortions in manual fabrication caused 15% rejection rates.

Solution:

  • 5-Axis CNC Machining: Produced 10,000 brackets with integrated mounting holes (±0.01 mm).

  • Material: 1045 carbon steel with black oxide coating for corrosion resistance.

Results:

  • 20% Faster Assembly: Precision-fit components eliminated post-machining adjustments.

  • Zero Defects: 100% CMM inspection ensured compliance with ISO 2768 standards.

Gallery of Steel Metal Parts

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Discover excellence in precision manufacturing with Falcon MFG. Contact us for industry-leading 5-axis machining and tailored solutions. Elevate your projects with our skilled team and cutting-edge capabilities. Let's shape success together.
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