Falcon MFG Co., LTD.
Falcon MFG Co., LTD.

Precision CNC Machining Services for Electronics & Electrical Components

The electronics and electrical industry demands ultra-precise CNC machining to meet the exacting standards of modern devices. At Falcon CNC, we specialize in producing mission-critical components like CNC-machined circuit board connectors, sensor housings, and microcontroller parts with tolerances as tight as ±0.005 mm. Our expertise spans materials like aluminum, brass, and PEEK, ensuring compliance with IPC-610 and IEC 60529 standards for electronic enclosures.


How CNC Machining Powers Electronics Manufacturing

From prototyping to mass production, CNC machining is the backbone of electronics manufacturing:

  • Precision Milling: Achieve Ra 0.8µm finishes for circuit board sockets and RF shielding plates.

  • Wire EDM: Cut intricate brass connectors and gears with ±0.002 mm accuracy, ideal for 5G infrastructure.

  • Swiss Machining: Produce 10,000+ stainless steel pins monthly for automotive sensors, meeting IATF 16949 standards.

 

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Top 5 CNC-Machined Parts for Electronics

1. Circuit Board Connectors:

  • Material: Phosphor bronze (C5191) for 80% IACS conductivity.

  • Tolerances: ±0.01 mm ensures seamless PCB integration.

 

2. Sensor Housings:

  • Example: Aluminum 6061-T6 housings for LiDAR sensors, anodized to MIL-A-8625 standards.

 

3. Microcontroller Components:

  • Process: Wire EDM-cut copper heat sinks for thermal management in IoT devices.

 

Materials for Electronics Machining

  • CNC machining aluminum enclosures

  • Brass connector pin manufacturing

  • PEEK electrical insulators


Aluminum (6061):

  • Applications: Drone motor mounts, heatsinks.

  • Benefits: 30% weight savings vs. steel, EMI shielding via hard-coat anodizing.

 

Brass (C360):

  • Applications: USB-C connectors, RF contacts.

  • Edge: Machined to Ra 0.4µm for low-contact resistance.

 

PEEK:

  • Applications: High-temperature insulators for EV charging stations.