The electronics and electrical industry demands ultra-precise CNC machining to meet the exacting standards of modern devices. At Falcon CNC, we specialize in producing mission-critical components like CNC-machined circuit board connectors, sensor housings, and microcontroller parts with tolerances as tight as ±0.005 mm. Our expertise spans materials like aluminum, brass, and PEEK, ensuring compliance with IPC-610 and IEC 60529 standards for electronic enclosures.
How CNC Machining Powers Electronics Manufacturing
From prototyping to mass production, CNC machining is the backbone of electronics manufacturing:
Precision Milling: Achieve Ra 0.8µm finishes for circuit board sockets and RF shielding plates.
Wire EDM: Cut intricate brass connectors and gears with ±0.002 mm accuracy, ideal for 5G infrastructure.
Swiss Machining: Produce 10,000+ stainless steel pins monthly for automotive sensors, meeting IATF 16949 standards.
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Top 5 CNC-Machined Parts for Electronics
1. Circuit Board Connectors:
Material: Phosphor bronze (C5191) for 80% IACS conductivity.
Tolerances: ±0.01 mm ensures seamless PCB integration.
2. Sensor Housings:
Example: Aluminum 6061-T6 housings for LiDAR sensors, anodized to MIL-A-8625 standards.
3. Microcontroller Components:
Process: Wire EDM-cut copper heat sinks for thermal management in IoT devices.
Materials for Electronics Machining
CNC machining aluminum enclosures
Brass connector pin manufacturing
PEEK electrical insulators
Aluminum (6061):
Applications: Drone motor mounts, heatsinks.
Benefits: 30% weight savings vs. steel, EMI shielding via hard-coat anodizing.
Brass (C360):
Applications: USB-C connectors, RF contacts.
Edge: Machined to Ra 0.4µm for low-contact resistance.
PEEK:
Applications: High-temperature insulators for EV charging stations.