Precision Machined Parts for the Communications Industry
Falcon CNC Machining Services delivers precision machining for the communications industry, producing mission-critical components for 5G, satellite, and optical networks. Our advanced multi-axis CNC technology ensures ±0.005 mm tolerances for RF connectors, waveguides, and antenna parts, enabling seamless signal transmission in high-frequency environments.
Key Components in Communication Systems
1. RF & Waveguide Components
RF Connectors: Precision-machined SMA and N-type connectors ensure low signal loss (<0.1 dB) in 5G base stations and radar systems.
Waveguides: CNC-machined aluminum or brass waveguides with Ra 0.8µm finishes minimize attenuation in 24–40 GHz bands.
Antenna Components: Lightweight aluminum radomes and phased array elements improve gain by 15% in satellite communications.
2. Optical & Structural Parts
Fiber Optic Adapters: Titanium ferrules with 0.1µm concentricity for zero data loss in 400G transceivers.
EMI Shielding Housings: CNC-machined aluminum enclosures (6061-T6) block interference up to 90 dB in IoT devices.
Why Choose Falcon for Communication Machining?
Material Expertise:
Aluminum 6061: For lightweight antenna mounts and heat sinks.
Stainless Steel 303: Corrosion-resistant RF connectors for marine comms.
PEEK & Ultem: High-temperature insulators in base station amplifiers.
Technical Edge:
5-Axis CNC Machining: Complex geometries like helical waveguide slots and micro-drilled RF filters.
Surface Treatments: Gold plating (0.2–0.5µm) for connectors, anodizing for corrosion resistance.
Need Precision Parts for 5G or Satellite Systems?
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ISO 9001 Certified | 7-Day Prototyping | 10% Bulk Discounts
Case Study: High-Volume Waveguide Production for 5G OEM
Client: Global 5G Infrastructure Supplier
Challenge: Manual machining caused 20% scrap rates in Ka-band waveguides.
Solution:
Automated 5-Axis CNC: Machined 10,000 aluminum waveguides (±0.003 mm) with integrated flange threads.
Post-Processing: Laser etching for part traceability.
Results:
Zero Defects: 100% CMM inspection per MIL-STD-202G.
30% Cost Savings: Achieved via optimized toolpaths and bulk material sourcing.
