Falcon’s aluminum machining parts achieve ±0.005mm tolerances across industries:
Automotive: ADC12 alloy engine blocks with IATF 16949 certification, reducing weight by 18% while maintaining 320MPa tensile strength.
Medical: ISO 13485-certified titanium-aluminum hybrid surgical tools, processed in Class 100K cleanrooms.
Communications: 6061-T6 aluminum 5G antenna enclosures with hard-anodized finishes (MIL-A-8625 compliance).
Drones: 7075-T6 aerospace-grade frames, 25% lighter than steel, validated in fatigue resistance tests.
Our 5-axis CNC systems and AI-optimized toolpaths ensure 50,000-unit/month scalability, supported by 72-hour rapid turnaround for BYD and Huawei supply chains.
1. Automotive Applications
Falcon’s precision aluminum automotive components achieve ±0.005mm tolerances for critical parts like turbocharger housings and EV battery trays. Utilizing 5-axis CNC technology, we machine ADC12 aluminum engine blocks with AI-optimized toolpaths, reducing cycle times by 30% compared to traditional methods. For Tesla and BMW supply chains, our IATF 16949-certified processes ensure <0.1mm dimensional variance in transmission valve bodies, supporting 50,000-unit/month batches with 72-hour turnaround.
2. Medical & Surgical Tools
In the medical sector, Falcon’s ISO 13485-certified cleanroom machining produces titanium spinal implants and aluminum surgical instrument housings. For Johnson & Johnson, we deliver medical-grade 6061-T6 components with hard-anodized finishes, meeting FDA corrosion resistance standards (MIL-A-8625). Real-time CMM inspection guarantees 99.8% consistency, critical for life-saving devices.
3. 5G Communications & Electronics
Our 5G antenna housings leverage 7VnR sensor-compatible designs to enhance EMI shielding and thermal dissipation. Using 6061-T6 aluminum, we achieve 25% weight reduction in field-tested RF modules while maintaining 320MPa tensile strength. For circuit board enclosures, ADC12 die-casting ensures cost-effective production of 10,000+ units/month.
4. Robotics & Drones
Falcon’s 7075-T6 aluminum robotic joints withstand 10,000+ fatigue cycles, reducing friction by 15% in industrial automation arms. For drone manufacturers like DJI, our aerospace-grade frames combine Swiss machining and vacuum casting to eliminate porosity, achieving 5-day lead times for urgent orders.
Aluminum is a versatile material widely used in machining for various applications. The production of machined aluminum components serves various industries, including aerospace, automotive, electronics, and consumer goods. The lightweight nature, excellent conductivity, and corrosion resistance of machined aluminum parts make them perfect for manufacturing intricate components through precision machining processes.
Machining parts refer to components produced through machining processes such as milling, turning, drilling, or grinding. These processes involve the removal of material from a workpiece to achieve desired shapes, dimensions, and surface finishes. Machining parts can range from simple fasteners to complex components used in industries like automotive, aerospace, and electronics.
The most common aluminum alloy used for machining is 6061-T6. This alloy offers a good balance of strength, machinability, and corrosion resistance. It is widely used in various industries for manufacturing components that require precision machining, such as brackets, fittings, and structural parts.
Yes, aluminum is highly suitable for machining. It is known for its excellent machinability, allowing for efficient cutting, milling, and drilling processes. Its low density makes it easy to work with, while its thermal conductivity ensures heat generated during machining is effectively dissipated. Aluminum's suitability for machining, combined with its desirable mechanical properties, makes it a popular choice for a wide range of applications across different industries.
Call
Address
#41 Jinlei Industrial Zone, Xiaotang Road, Youganpu, Fenggang, Dongguan
