Falcon MFG Co., LTD.
Falcon MFG Co., LTD.
Precision Magnesium Alloy CNC Machining Services

Precision Magnesium Alloy CNC Machining Services

Magnesium alloys, known for their exceptional strength-to-weight ratio and corrosion resistance, are revolutionizing industries like automotive, aerospace, and consumer electronics. At Falcon CNC, we leverage 5-axis CNC technology and IATF 16949-certified processes to machine components such as aircraft brackets, EV battery housings, and high-performance gears. With expertise in alloys like AZ31B, AZ91D, and custom blends, we ensure compliance with ASTM and SAE standards while optimizing cost-efficiency.


Magnesium Alloys in Automotive, Aerospace & Electronics

Automotive: CNC-machined AZ31B gearboxes reduce vehicle weight by 22-70%, improving fuel efficiency and meeting stringent emissions regulations6.

 

Aerospace: AZ91D brackets withstand temperatures up to 120°C while maintaining tensile strengths of 230 MPa, validated through ASTM B107 testing.

 

Electronics: Thin-walled magnesium housings for laptops and drones achieve Ra 0.8µm finishes, ideal for high-precision RF shielding.


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Material Spotlight: AZ31B vs. AZ91D Magnesium Alloys

AZ31B (General Applications):

  • Applications: Automotive steering wheels, marine hardware, and HVAC systems.

  • Benefits: 260 MPa tensile strength, excellent formability, and 40% lower cost than AZ91D.

 

AZ91D (High-Performance):

  • Applications: Aerospace engine mounts, defense equipment, and high-stress structural parts.

  • Benefits: 230 MPa strength with 3% elongation, ideal for extrusion-machined components requiring fatigue resistance.

 

Technical Edge:

  • Cryogenic Machining: Reduces tool wear by 20% for complex geometries.

  • Surface Treatment: Anodizing (ASTM B893) enhances corrosion resistance in marine environments.

Gallery of Magnesium Alloy Metal Parts

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Discover excellence in precision manufacturing with Falcon MFG. Contact us for industry-leading 5-axis machining and tailored solutions. Elevate your projects with our skilled team and cutting-edge capabilities. Let's shape success together.
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