Falcon’s 5-axis CNC technology delivers ±0.005mm precision for high-performance V8 engine blocks and motorcycle casings. With IATF 16949 certification and PPAP compliance, we support both custom prototypes (5-day turnaround) and 50,000-unit batches. Our T6-6061 aluminum blocks are dyno-tested to reduce weight by 12% while boosting horsepower—perfect for racing and industrial applications. Trust our automated CMM inspection for OE-grade quality, whether you’re rebuilding classics or mass-producing turbocharged engines.
Falcon’s 5-axis CNC machining technology achieves tolerances as tight as ±0.005mm—critical for high-performance V8 racing blocks and motorcycle engine casings. Our Swiss-type lathes and real-time thermal monitoring systems ensure optimal cylinder bore alignment, meeting OEM specifications from prototype to 50,000-unit batches.
From T6-6061 aluminum for lightweight racing engines to ductile iron for heavy-duty industrial applications, Falcon provides 100+ material options—all backed by ISO 9001 and IATF 16949 certifications.
Need custom motorcycle engine blocks with integrated cooling channels or high-volume orders for turbocharged diesel engines? Falcon’s flexible production lines deliver 72-hour rapid turnaround—supported by automated tool changers and in-house CMM inspection—ideal for JIT manufacturing and cost-sensitive projects.
Our CNC-machined blocks reduce weight by 12% while improving heat dissipation—proven in dyno tests to boost horsepower by 7%. Even small-batch orders (100+ units) ship within 5 days—perfect for niche motorcycle builders.
Engine block machining involves precision processes to shape and refine the surfaces and features of an engine block, the main structure of an internal combustion engine. This can include milling, honing, boring, and other machining operations to achieve specific tolerances and surface finishes.
Engine blocks are typically manufactured through casting. The initial form is created by casting molten metal (often aluminum or cast iron) into a mold. After casting, machining processes are employed to refine the cast block to meet design specifications.
While engine blocks are initially cast, machining processes are crucial to refine the casting, achieving precise dimensions and surface finishes. This ensures proper sealing, optimal performance, and longevity.
Machining an engine block at home is a complex task that requires specialized knowledge, skills, and equipment. It is not a common DIY project due to the precision and expertise needed for machining critical engine components. Professional machining services are typically used for engine block modifications or rebuilding.
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