Copper’s exceptional electrical conductivity, thermal resistance, and corrosion resistance make it indispensable for critical applications in electronics, renewable energy, and industrial systems. At Falcon CNC Machining, we combine advanced 5-axis CNC technology with ISO 9001-certified processes to produce precision copper components that meet stringent global standards. From intricate busbars for EV charging stations to high-conductivity heat exchangers, our services span prototyping to high-volume production, ensuring unmatched quality and cost efficiency.
Client: Global HVAC Manufacturer
Challenge: Frequent corrosion and fouling in stainless steel heat exchangers reduced cooling efficiency by 25%.
Solution:
Material Switch: C70600 (90/10 Cu-Ni) for superior corrosion resistance in chlorinated water.
5-Axis CNC Machining: Produced 10,000 tubes with helical turbulators to enhance heat transfer (±0.005 mm tolerances).
Surface Treatment: Electropolishing to Ra 0.8µm minimized biofilm adhesion.
Results:
30% Longer Lifespan: No corrosion after 5,000 hours of ASTM B154 testing.
20% Energy Savings: Improved thermal efficiency reduced operational costs.
C110 electrolytic copper (99.9% purity) is the gold standard for electrical applications due to its unmatched conductivity and formability.
Our capabilities include:
Tight Tolerances: ±0.002 mm for busbars and connector pins, ensuring seamless integration in EV battery modules110.
Surface Finishes: Mirror polishing (Ra 0.4µm) reduces resistance in high-frequency circuits.
Cost Efficiency: Near-net-shape casting reduces material waste by 20% compared to traditional machining.
Copper’s unique properties drive its use in demanding environments:
Electronics & EVs: Machined copper busbars and connectors ensure minimal energy loss in EV battery systems and circuit boards. For example, our C110 copper RF shielding plates achieve 98% IACS conductivity, critical for 5G infrastructure.
HVAC & Industrial: CNC-machined copper-nickel alloy (C70600) tubes resist seawater corrosion in desalination plants, outperforming stainless steel by 30% in lifespan.
Renewable Energy: Solar thermal collectors with copper absorber plates (C12200) improve heat transfer efficiency by 25%.
Optimize Your Copper Components Today!
Discuss Your Project →
Zero Setup Fees | 10+ Years Expertise | Global Delivery
Call
Address
#41 Jinlei Industrial Zone, Xiaotang Road, Youganpu, Fenggang, Dongguan
