Aluminum’s lightweight, corrosion resistance, and high strength-to-weight ratio make it indispensable for industries like aerospace, automotive, and robotics. At Falcon CNC Machining, we utilize 5-axis CNC technology and ISO 9001-certified processes to produce precision aluminum parts that meet rigorous global standards. From aerospace brackets to EV battery housings, our services span prototyping to high-volume production, ensuring unmatched quality and cost efficiency.
Selecting the optimal aluminum alloy ensures performance and cost efficiency:
6061-T6:
Applications: Automotive frames, robotics arms, and consumer electronics.
Benefits: Excellent weldability, corrosion resistance, and 40% lower cost than 7075-T6.
7075-T6:
Applications: Aerospace brackets, defense equipment, and high-stress automotive parts.
Benefits: 2x tensile strength of 6061-T6, ideal for extreme environments.
Technical Edge:
Our CNC machines achieve Ra 0.8µm finishes for reduced friction in moving parts.
Material Savings: Near-net-shape machining reduces waste by 20%.
Client: Global EV Manufacturer
Challenge: Overheating in battery systems reduced vehicle range by 15%.
Solution:
Material: 6061-T6 aluminum with integrated cooling channels.
5-Axis CNC Machining: Achieved ±0.005 mm tolerances for seamless component assembly.
Surface Treatment: Hard-coat anodizing for enhanced thermal conductivity.
Results:
30% Improved Thermal Efficiency: Extended battery lifespan by 20%.
20% Cost Reduction: High-volume production (50,000+ units annually) with bulk discounts
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Aluminum’s versatility drives its dominance in critical industries:
Aerospace: CNC-machined 7075-T6 aluminum brackets reduce aircraft weight by 25% while maintaining structural integrity.
Automotive: EV battery enclosures with integrated cooling channels improve thermal management by 30%, validated through IATF 16949 compliance.
Robotics: Anodized 6061-T6 arms enhance corrosion resistance for industrial automation systems.
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#41 Jinlei Industrial Zone, Xiaotang Road, Youganpu, Fenggang, Dongguan
