Al-Mg alloys combine lightweight properties, corrosion resistance, and high strength-to-weight ratios, making them critical for aerospace, automotive, and industrial applications. At Falcon CNC, we utilize 5-axis CNC technology and IATF 16940-certified processes to machine components like aircraft brackets, EV battery trays, and heat exchangers. Our expertise spans alloys such as 5052, 6061, and custom blends with Sc/Zr additions for enhanced performance
Aerospace: CNC-machined Al-Mg-Sc-Mn-Zr brackets reduce aircraft weight by 25% while maintaining tensile strengths up to 320 MPa, validated through ASTM B209 standards45.
Automotive: Al-5052 battery trays with integrated cooling channels improve thermal management by 20%, meeting IATF 16949 compliance for EV applications.
Electronics: Al-Mg-Si (6061) RF shielding plates achieve 98% IACS conductivity, ideal for 5G infrastructure.
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Discover Falcon CNC’s expertise in machining 5052 and 6061 Al-Mg alloys for marine, automotive, and industrial applications. Achieve ±0.005 mm tolerances and Ra 0.8µm finishes.
5052 Al-Mg:
Applications: Marine hardware, fuel tanks, and HVAC systems.
Benefits: Superior saltwater corrosion resistance, 40% lower cost than 6061.
6061-T6:
Applications: Aerospace frames, robotics arms, and structural components.
Benefits: 310 MPa tensile strength, ideal for high-stress environments.
Technical Edge:
Cryogenic Machining: Reduces tool wear by 20% for complex geometries.
Post-Processing: Anodizing or electropolishing enhances durability and aesthetics.
Case Study: High-Performance Al-Mg-Sc-Zr Alloy for Additive Manufacturing
Client: Aerospace Component Manufacturer
Challenge: Poor mechanical properties in L-PBF-printed Al-Mg parts limited lifespan.
Solution:
Material: Al-Mg-Sc-Mn-Zr alloy with 0.2% Zr/0.3% Er additions.
Heat Treatment: Annealing at 300°C for 2 hours to precipitate nano-sized Al3(Sc, Zr) phases.
Results:
30% Higher Tensile Strength: 320 MPa UTS vs. standard Al-Mg.
50% Corrosion Resistance Improvement: Validated via ASTM G48 testing.
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